Enna

The 5S Red Tag Register is an effective form used to log all items that have been identified and tagged in an area’s 5S Red Tagging event. This form logs each 5S red tagged item, the item’s classification, and the course of action to be taken so it can be tracked. Using the 5S Red Tag Register form provides a single point of control and reference for your tracking movement of equipment and materials during a workshop.

A form used to schedule ongoing cleaning activity in order to maintain 5S in an area until a permanent solution can be found. The form lists the regular actions that need to be taken, the frequency of activity, person responsible, and cleaning activity needed. Using this form allows a company and its employees time to make changes that require lead time after a 5S workshop has taken place.

The A3 Problem Solving Form is a practical problem solving tool first developed at Toyota. The A3 form is a Lean technique to streamline your problem solving process based on the PDCA cycle. Both intuitive and organized, the use A3 can empower organizations to overcome issues with practical solutions.

This form is used as the central point of communication for specific actionable items to be performed over the 30 days following the completion of a 5S workshop. This form tracks identified 5S problems found during the workshop that cannot be solved immediately due to a number of reasons, but are important enough and actionable enough to be listed on the form. The 5S 30 Day Action Log describes the activities, assigns the person responsible for completion, and provides possible solutions. Using this form assists in the continuance of a sustainable 5S program.

Implementing a 5S program and rolling it out organization wide requires reporting and tracking of 5S compliance in multiple areas. The 5S Office Tracking Sheet is used on your 5S Board to track compliance of 5S standards by date and area. This visual management tool is an effective way to communicate the progress of 5S throughout a company wide roll out.

The Distance and Tasks Chart allows participants to diagnose flow issues by charting distance traveled for any chosen operator and sequence in the work area. Its grid layout makes diagramming work areas an easy task.

The Standard Work Combination Sheet lets participants document the sequence of production steps assigned to a single operator. It is used to illustrate the best combination of worker, machine and process.

This form allows participants to present a precise description of each work activity specifying cycle time, Takt Time, the work sequence of specific tasks, and the minimum inventory of parts on hand needed to conduct the activity. All jobs are organized around human motion to create an efficient sequence without waste. Our form makes diagramming those motions a simple task.

The effectiveness of the Motion Diagram is in how it illustrates the amount of motion that takes place during a setup of a machine or in the changeover of a model type. Use this form to visually demonstrate the amount of travel a person makes during a setup. This form is often called a Spaghetti Diagram, as the form usually looks like a bowl of spaghetti when all the lines of motion are drawn.

This form is used to document and track observations during the analysis of a specific task. The form has four observation columns and a separate column to average those observations.

This form is used to set out the actions to be taken over the 30 days following the completion of a TPM workshop. This form tracks identified TPM issues that could not be completed upon discovery during the workshop. The TPM Action Log describes the activities, assigns the person responsible for completion, and provides possible solutions. Using this form assists in the continuance of a sustainable TPM program.

This essential form is used to provide criteria for benchmarking TPM projects and for getting objective measurements for each element of TPM. No other company has this assessment criteria documented into one concise form for auditing a TPM area. The Abnormality Assessment Form evaluates each of the Seven Types of Abnormalities: Minor Flaws, Basic Conditions not Fulfilled, Inaccessible Places, Sources of Contamination, Sources of Quality Defect, Unnecessary Items, and Unsafe Places. Much more than a checklist, this form is the foundation for all accurate TPM assessments.

The Histogram form is used to consider demand cycles when designing value streams. Using this form ensures the consideration of demand profiles for products.

Enna’s Value Stream Mapping Forms are designed for practicality. A pad consists of 25 – 11×14 forms with cardboard backing. They also are geared towards three purposes: involvement, documentation, and presentation.

This form is essential for all 5S activity because it provides the criteria for benchmarking your work area to provide an objective measurement for each element of 5S. No other company has this assessment criteria documented into one concise form to audit a 5S program. The 5S Evaluation Review Form assesses each element of 5S; Sort, Straighten/Set in Order, Sweep/Shine, Standardize, and Sustain in the specific work area making more than a 5S checklist.

The function of the SMED Quick Changeover Setup Combination Worksheet is to visually represent the two concepts of SMED Setup Reduction, which are internal and external time. This form will allow the participants to separate the two components of Quick Changeover. It provides a graphical representation of these elements, allowing the team to isolate each category and focus on reducing the times in a systematic manner. The Setup Combination Worksheet is essential as it provides an objective analysis of the setup of a machine.

5S Auto Body Red Tags are used to keep the process of change going throughout the 5S workshop while remaining organized in the process. 5S Red Tags are used for visual management of a workspace, clearly marking items that need to be moved creating workplace organization.

Enna’s ISO 5S Tags are designed to be incorporated into your ISO Standardization Program. These tags are the starting point for the 5S Sorting portion of process standardization and are essential in launching improvement initiatives. Our ISO 5S Tags come in packages of 100 tags and are printed on Manila-colored paper to insure no color-coding conflict with ISO 9000 and all other ISO programs. We have also included a tag log number that can be utilized as the ISO form identification code for documentation and tracking for ISO programs. Sold in packs of 100.

TPM Training Package is a system that focuses your energies on eliminating down-time and unexpected losses in order to bring your productivity to world-class standards. Enna’s TPM implementation and training package will allow you to institute a robust system that focuses on standardizing practices and reducing your maintenance needs. Your employees will develop a customized Total Productive Maintenance system based upon the tools that they learn throughout the workshop, leading your organization to increased productivity and the elimination of unplanned downtime.