Fredrick Madaraka Mwema

Injection Molding Process Modelling presents the application of CAE, statistics and AI in defect identification, control, and optimization of injection molding process for quality production. It showcases CAE in determining the optimal placement of injection points, designing cooling channels, and ensuring that the mold will produce parts with the desired specifications. The book illustrates the capability of the CAE tools to simulate molten plastic flow within a mold during the injection molding process. Explaining how the use of CAE, statistical tools and AI enhances efficiency, accuracy, and collaboration, the book explores the contributions to injection molding in product design and visualization; prototyping and testing; mold design; and analysis and simulation. It emphasizes the integration of statistical tools for optimized efficiency and waste reduction, including statistical process control (SPC), Design of Experiments (DOE), Regression Analysis, Capability Indices, Interaction effects, and many more. The book also illustrates the predictive modelling of typical injection molded product defects using intelligent algorithms. The book will interest industry professionals and engineers working in manufacturing, production, automation, and quality control.

This book presents the application of Polymer-Silica Based Composites in the Construction Industry providing the fundamental framework and knowledge needed for the sustainable and efficient use of these composites as building and structural materials. It also includes characterization of prepared materials to ascertain mechanical, chemical, and physical properties and analyses results obtained using similar methods. Topics such as life cycle analysis of plastics, application of plastics in construction and elimination of plastic wastes are also discussed. The book also provides information on the outlook and competitiveness of emerging composites materials. Covers theory, preparation and characterizations of polymer-silica based composites for green construction. Discusses technology, reliability, manufacturing cost and environmental impact. Reviews the classification, application, and processing of polymer-silica composites. Gives a deeper analysis on the various tests carried out on polymer-silica composite. Highlights role of such composites in the Industry 4.0 and emerging technologies.This book is aimed at graduate students and researchers in civil engineering, built environment, construction materials, and materials science.

Thin Film Coatings: Properties, Deposition, and Applications discusses the holistic subject of conventional and emerging thin film technologies without bias to a specific technology based on the existing literature. It covers properties and delves into the various methods of thin film deposition, including the most recent techniques and a direction for future developments. It also discusses the cutting-edge applications of thin film coatings such as self-healing and smart coatings, biomedical, hybrid, and scalable thin films. Finally, the concept of Industry 4.0 in thin film coating technology is examined. This book: Explores a wide range and is not specific to material and method of deposition Demonstrates the application of thin film coatings in nearly all sectors, such as energy and anti-microbial applications Details the preparation and properties of hybrid and scalable (ultra) thin materials for advanced applications Provides detailed bibliometric analyses on applications of thin film coatings Discusses Industry 4.0 and 3D printing in thin film technology With its broad coverage, this comprehensive reference will appeal to a wide audience of materials scientists and engineers and others studying and developing advanced thin film technologies.

Injection Molding Process Modelling presents the application of CAE, statistics and AI in defect identification, control, and optimization of injection molding process for quality production. It showcases CAE in determining the optimal placement of injection points, designing cooling channels, and ensuring that the mold will produce parts with the desired specifications. The book illustrates the capability of the CAE tools to simulate molten plastic flow within a mold during the injection molding process.Explaining how the use of CAE, statistical tools and AI enhances efficiency, accuracy, and collaboration, the book explores the contributions to injection molding in product design and visualization; prototyping and testing; mold design; and analysis and simulation. It emphasizes the integration of statistical tools for optimized efficiency and waste reduction, including statistical process control (SPC), Design of Experiments (DOE), Regression Analysis, Capability Indices, Interaction effects, and many more. The book also illustrates the predictive modelling of typical injection molded product defects using intelligent algorithms.The book will interest industry professionals and engineers working in manufacturing, production, automation, and quality control.

Thin Film Coatings: Properties, Deposition, and Applications discusses the holistic subject of conventional and emerging thin film technologies without bias to a specific technology based on the existing literature. It covers properties and delves into the various methods of thin film deposition, including the most recent techniques and a direction for future developments. It also discusses the cutting-edge applications of thin film coatings such as self-healing and smart coatings, biomedical, hybrid, and scalable thin films. Finally, the concept of Industry 4.0 in thin film coating technology is examined. This book: Explores a wide range and is not specific to material and method of deposition Demonstrates the application of thin film coatings in nearly all sectors, such as energy and anti-microbial applications Details the preparation and properties of hybrid and scalable (ultra) thin materials for advanced applications Provides detailed bibliometric analyses on applications of thin film coatings Discusses Industry 4.0 and 3D printing in thin film technology With its broad coverage, this comprehensive reference will appeal to a wide audience of materials scientists and engineers and others studying and developing advanced thin film technologies.

This book presents the application of Polymer-Silica Based Composites in the Construction Industry providing the fundamental framework and knowledge needed for the sustainable and efficient use of these composites as building and structural materials. It also includes characterization of prepared materials to ascertain mechanical, chemical, and physical properties and analyses results obtained using similar methods. Topics such as life cycle analysis of plastics, application of plastics in construction and elimination of plastic wastes are also discussed. The book also provides information on the outlook and competitiveness of emerging composites materials. Covers theory, preparation and characterizations of polymer-silica based composites for green construction. Discusses technology, reliability, manufacturing cost and environmental impact. Reviews the classification, application, and processing of polymer-silica composites. Gives a deeper analysis on the various tests carried out on polymer-silica composite. Highlights role of such composites in the Industry 4.0 and emerging technologies.This book is aimed at graduate students and researchers in civil engineering, built environment, construction materials, and materials science.

In this book, fused deposition modeling (FDM) is described with focus on product quality control and enhancement. The book begins by introducing the basics of FDM and its associated process parameters. Then, strategies for quality control and enhancement are described using case studies of both original results by the authors and from published literature. Resolution and print orientation, multi-objective optimizations and surface engineering are identified and discussed as the strategies for enhancing the quality of FDM products in this book.